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Sooner or later, forklift components will wear and need to be replaced. Buying brand new components can become a pricey endeavor so another idea is to obtain used forklift components. This can save much cash in the long run. It is a great idea to acquire used lift truck parts that have been remanufactured. These parts would ensure that you are getting parts which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts which are reproduced are a less expensive answer as opposed to rebuilding. With rebuilding components, just the components that are broken or worn out get replaced, which means that other wearable parts could break down soon after acquisition.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This technique can offer the best assurance for second-hand components. All wearable components are replaced regardless of age or wear which is another rationale why remanufactured parts on the whole work so much better. Whichever component within the part is new and this provides much longer life to the used part. Depending on the lift truck parts that are being redone, the cleaning process and the entire remanufacturing process will vary.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Several components of the engine like for example rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then washed. A thorough inspection is performed in order to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement components utilized on transmission components meet OEM specifications.
Wearable parts
A few lift truck components like for example torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can even be remanufactured with replacing all aged and worn out parts. Unlike various lift truck parts the control card could only have the worn and aged components replaced.
OEM Specs
Parts that are reproduced have to be thoroughly inspected upon reassembly to ensure they are in good condition before being sold. When obtaining these parts, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain bigger parts such as engines, transmissions and steer axles, OEM specification replacement components must be used.
The forklift dealer can ensure that the components they have remanufactured meet the OEM specifications. This will even guarantee the parts meet industry standards. Many details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced components opposed to the components that were simply rebuilt.
