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Inspect a Forklift
There are more than 10,000 workplace injuries related to fork lifts occur every year, according to OSHA and HRSDC report. Many of these accidents are caused by driver error. Lack of appropriate equipment inspection and maintenance results in many others. Forklift maintenance and operation is not only the cause of personal injuries, but also of property damage. Forklifts can damage building structures, overhead pipes and sprinklers, and other equipment when wrongly used. The following day by day inspections should be done so as to reduce the likelihood of forklift mishaps.
Before inspecting different fluid levels turn off the engine. Inspect these fluids: engine oil, hydraulic oil, fuel, brake fluid and coolant. The tires also need to be inspected for signs of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest have to be securely attached. Do a visual inspection of the top-clip retaining heel and pin. Then carry out an inspection of the hydraulic hoses, mast chains, cables and stops. Ensure that both the overhead and finger guards are securely attached.
LP forklifts have propane tanks that need to be checked for signs of damage, rust or corrosion. Test the battery's electrolyte levels and charge. All belts must be checked for wear. Check to make certain the owner's handbook is stored on-board the forklift inside a storage compartment. Check the seat belt to make certain the latches are secure. Check the hood latch to make certain that it is working as it should.
To make sure there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Test the accelerator and the steering controls. The parking break and the service break should be functioning correctly.
The tilt control and drive control must be inspected to ensure proper functioning in both forward and reverse. Check the functioning of the hoist and lowering control, and the attachment control. Check the lights and horn. Afterward check the defroster, wipers and heater to make certain they are working smoothly. Check every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance involves checking tires and replacing worn or damaged tires. Various types of forklifts are intended to be used with specific kinds of tires: solid, pneumatic or polyurethane. Tire kinds differ depending on things like duration and frequency of use, load weight and ground surfaces. To change a forklift tire you will require the following tools: forklift jack, tire press and spare tires. Replacing your forklift tires occasionally is necessary to help prolong the machine's lifespan.
Instructions
1 Thoroughly check the tires for signs of wear and damage. Make certain that the type of tire on the forklift is the correct kind. If the wear on the tire exceeds 40%, the tire should be replaced.
2 Buy spare tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough which will allow you to easily take out the tires.
4 To be able to separate the tire from the rim, utilize the tire press and remove the old tire. Replace the tire with the new one and secure firmly. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A local repair company could fix a damaged tire on site. If this is your first call, the repair company could provide an estimate fro free. If the tires are very big, you would require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.